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4. FY2006 SELF-APPRAISAL FOR DOE: ILC DEPARTMENT AND NLCTA
by Nan Phinney and ILC Staff
Appendix B Self-Evaluation FY2006

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4.1 The ILC Department at SLAC

The SLAC ILC group is internationally recognized for its expertise. SLAC has been a leader in linear collider development for over 25 years. SLAC built and operated the first linear collider, the SLC, and used that experience to produce an integrated, comprehensive design for a linear collider based on warm rf technology for the accelerating structures. SLAC has accelerator physics expertise in all subsystems of the collider from the sources to the Interaction Regions (IR). With the adoption of the superconducting rf technology for the ILC in 2004, this expertise has been refocused on developing a design based on cold rf technology.

SLAC continues to be a major contributor to linear collider development through its broad expertise and unique test facilities. Over the years, significant R&D has been performed on all of the subsystems of the ‘warm’ X-band design and both the ‘warm’ design and ILC design share many common features. Less than 25% of the cost of the superconducting design is in the superconducting cavities or cryomodules – the rest of the collider is based on normal-conducting technology similar to that which SLAC has studied extensively. SLAC is applying the major advances that were made for the X-band design to the ILC. The activities in or supported by the SLAC ILC program address 14 of the 15 critical R2 items identified in the ILC Technical Review Committee (TRC) report from 2003 – many of these issues are important to resolve as part of an international Reference Design Report (RDR).

In addition, the SLAC accelerator complex provides facilities capable of supporting a wide range of ILC R&D. An L-band rf test facility is being developed in End Station B, which benefits from the existing infrastructure of the NLC Test Accelerator (NLCTA). This facility will provide long-term testing of klystrons and modulators, and rf power for coupler and normal-conducting structure testing. The NLCTA beam and beam-line support full power structure testing with beam. Modifications are being made to produce an ILC-type bunch for instrumentation development.

End Station A has been reconfigured as a test beam facility for experiments with collimators, IR instrumentation, and detector components. Two successful runs were completed in FY06. This is the only experimental area with access to multi-GeV high quality electron beams. Prototype vacuum chambers utilizing various electron cloud suppression techniques are being installed for testing in PEP-II.

The rest of this section will describe the ILC Department participation in the ILC GDE, participation in Reviews and Conferences, and Department safety issues. In the following sections, the close-out of the X-band R&D program, the L-band R&D program, and the Accelerator Design programs will be described. Following this will be short sections describing the operation of the NLC Test Accelerator (NLCTA) which the ILC Department operates to support advanced accelerator R&D as well as ILC R&D and participation in the LHC Accelerator Research Program (LARP) in the form of advanced beam collimators which were spun off from the NLC R&D program.

4.1. a. ILC GDE Activities

The ILC Global Design Effort (GDE), which reports to the International Linear Collider Steering Committee of the International Committee for Future Accelerators, was formed in 2004. Barry Barish was appointed director in March 2005, and shortly thereafter he formed an Executive Committee with three regional directors and three accelerator physicists, Tor Raubenheimer (SLAC) for the Americas, Nick Walker (DESY) for Europe, and Kaoru Yokoya (KEK) for Asia. Three regional cost engineers and three conventional facilities engineers were also selected.

The rest of the GDE members were appointed and met for the first time at the Snowmass 2005 workshop, and several more have been added later to fill gaps in expertise. In addition to Raubenheimer, SLAC has 9 members of the GDE including Chris Adolphsen, Tom Himel, Tom Markiewicz, Ewan Paterson, Nan Phinney, Marc Ross, Andrei Seryi and John Sheppard. The GDE director also formed three boards, all of which have SLAC participation: the Change Control Board with Tom Markiewicz, the R&D Board with Tom Himel and Marc Ross, and the Design Cost Board with Ewan Paterson and Nan Phinney. Tom Markiewicz also chaired a committee to select EDMS tools.

The major GDE task for 2005 was to develop the Baseline Configuration Document for the ILC. Key decisions were taken at the Snowmass workshop and these were further developed and finalized for a GDE meeting in Frascati in December, 2004. The SLAC ILC group played a major role in formulating the shape and content of both the Snowmass and Frascati meetings. In both cases, SLAC ILC Department members made significant contributions to the overall meeting structure, with many SLAC ILC members as conveners of global or working groups..

The major task for 2006 is to develop a complete design for the ILC with a preliminary cost estimate, documented in a Reference Design Report (RDR) by the end of calendar 2006. Again SLAC ILC physicists are playing a major role in this effort. For the RDR, a matrix of Area, Global and Technical System groups was formed, with leaders from all 3 regions. SLAC physicists are system leaders for 5 of the 6 Area Systems (Axel Brachmann-Electron Source, John Sheppard-Positron Source, Peter Tenenbaum-Ring to Main Linac, Chris Adolphsen-Main Linac, Andrei Seryi-Beam Delivery). They are also leaders of several Technical or Global groups (Tom Himel-Operations & Availability, Fred Asiri-Installation, Ray Larsen-RF Sources, Marc RossInstrumentation, Tom Markiewicz-Dumps & Collimators). In addition, Ewan Paterson is the Systems Integration Engineer. Tor Raubenheimer and Ewan Paterson are members of the RDR Management team and Nan Phinney is chief editor for the RDR Report.

There have been three full GDE meetings in FY06. The first was in Frascati, Italy, December 7-9, 2005, just after a Tesla Technology Collaboration meeting. The 2nd was in Bangalore, India Mar 911 2006 together with the international LCWS. The third was in Vancouver, Canada July 19-22, 2006 together with the ALCPG workshop. SLAC ILC physicists played a major role in formulating the shape and content of these GDE meetings. In addition, there were meetings of the RDR Area leaders in January at KEK and in February at FNAL and of the RDR Management in August at KEK. Most of the Area, Technical and Global groups have regular three-region teleconferences, often augmented by a face-to-face meeting between full GDE meetings. The three Boards, the RDR Management and the Executive Committee also have weekly teleconferences.

4.1. b. Reviews and Meetings

The ILC group has participated actively in the national and international community through reviews and meeting participation.

From October 17-21, 2005, the Nanobeams Workshop was held in Kyoto, Japan. SLAC ILC members served on the program committee and as working group convenors.

In December 2005, an Availability Mini-Workshop was held Dec 1-2 at Groemitz, Germany where SLAC ILC staff made presentations. This was followed by the Tesla Technology Collaboration and 2nd GDE meetings in Frascati.

In February, SLAC hosted an ATF-2 collaboration meeting on Feb 3-4.

In March, many SLAC ILC members attended the 3rd GDE meeting Mar 9-13 in Bangalore, India, along with satellite GDE Executive Committee, Change Control Board, R&D Board and Design Cost Board meetings.

In April, SLAC ILC physicists made presentations on several key areas of the ILC program at the Apr 4-6 DOE Review and Apr 7-9 MAC meeting, both held at FNAL.

In May, SLAC hosted the second meeting of the Linear Collider Forum of the Americas on May 1-2.

EPAC 2006, the biennial international particle accelerator conference, was held in Edinburgh, Scotland in June 2006. ILC staff submitted more than a dozen papers and gave two invited talks.. In addition, ILC staff members were active in the program committee for the conference.

The SLAC ILC group also played a major role in formulating the shape and content of the three ILC GDE Meetings at Frascati in December 2005, at Bangalore, India in March 2005 and at Vancouver in July 2006. SLAC ILC Department members made significant contributions to the overall meeting structure and to leadership of area, technical and global groups.

In August, SLAC ILC engineers also attended Linac’06 where they made presentations on the modulator systems that we are developing.

In September, SLAC ILC Physicists made presentations at the second ILC MAC Meeting Sep 2022 at KEK. They participated in meetings Sep 23-24 of the Executive Committee, RDR Management, R&D Board, Design Cost Board, and Linac working groups. On Sep 25-28, SLAC physicists joined the Tesla Technology Collaboration meeting also at KEK. SLAC also hosted the 9th International Workshop on Accelerator Alignment Sept 25-29.

SLAC ILC members also participated in many other conferences and workshops where they presented papers and shared plans with colleagues without actual linear collider experience and without the depth and breadth of research that backs the SLAC ILC team. Other workshops held at SLAC include an ongoing series on ATCA technology as a possible basis for standardization of ILC electronics.

4.1. c. Collaborations

The ILC Department has a long history of collaboration with KEK and within the US with LLNL, LBNL, FNAL and BNL. Additional collaborations are ongoing with Queen Mary University of London, Oxford University, the Rutherford Appleton Laboratory, the Daresbury Laboratory and DES, and with the French laboratories CEA Saclay and CEA Orsay.

Collaboration at DESY includes work on benchmarking reliability and availability codes and working on the Tesla Test Facility (TTF). Members of the ILC Department also used concepts and technology developed for the X-band program to measure the higher-order mode (HOM) signals from the TESLA cavities. Such HOM detectors may prove important to align the cavities in the ILC. At DESY’s request, the ILC group built a set of 40 of these detectors which were installed at the TTF. Ongoing R&D is using these detectors to understand the internal deformation of the 9cell cavities. Finally, SLAC has formally joined the TTC and MOUs have been exchanged.

The ILC Department has a long-standing collaboration with KEK on ATF and on rf technology. During FY2006, the SLAC group has worked on three main projects with KEK and has received roughly 400k$ of US-Japan funding. Much of the effort focused on the development of the ATF-2 which would prototype the ILC beam delivery system utilizing the extremely low emittance beam from the ATF damping ring. Specifically, activities in FY2006 include development of an ultrafast kicker for testing at ATF, testing of a new technology for the ATF ring BPMs, design of the ATF2 beamline, and the development of an rf BPM system for the ATF-2. The ILC Department has had a physical presence at KEK working on the ATF damping ring that averaged roughly one FTE. An MOU with KEK on the ATF which covers operation of the ATF and the international construction of the ATF-2 has been finalized. Ewan Paterson of SLAC chairs the ATF-2 International Collaboration Board and Tor Raubenheimer and Andrei Seryi of SLAC are members of the ATF-2 Technical Board.

The End Station A Test Facility, which has been developed to test prototypes of IR beam diagnostics and IR design concepts using the high energy SLAC beam, is a collaboration between SLAC and US and UK universities. Most of the specific experimental proposals have at least one spokesperson from a university in either the UK or the US.

4.1.d. Safety

At SLAC and in the ILC Department, concern for safety is an integral part of our culture. All personnel review and update their JHAMs annually or when work activities change, and they complete all other safety courses recommended by their supervisors. Work authorization procedures at the NLCTA, a major test facility operated under the ILC Program, have been used as a model for other facilities at SLAC. The ILC Conventional Facilities engineers continue to contribute to the lab-wide effort implementing risk mitigation measures. ILC engineers and physicists participate in the various Citizens’ Committees such as Radiation Safety and Earthquake Safety.

4.2. X-band rf R&D

With the ITRP decision of the superconducting technology for the ILC in August, 2004, the SLAC X-band program was put on hold. In FY2005, the ILC group chose to continue some of the X-band (11.4 GHz) structure testing in a program to wrap-up the 15-year-long structure development effort, and to provide useful information for future high gradient applications. In FY2006, the research using existing high gradient X-band structures continued at a low level, and was funded by SLAC as part of the newly created US Collaboration on High Gradient Research program.

The program at NLCTA included the operation of an X-band structure at a lower water cooling temperature to determine whether this would reduce the breakdown rate, as might be expected if breakdowns are related to migration of surface contaminants. However, no significant difference in breakdown rate was seen when operating at the normal structure cooling water temperature of 110 F and the reduced temperature of 60 F. Various vacuum venting experiments were also performed on another structure and showed that purging with nitrogen or venting to either filtered or unfiltered tunnel air had minimal impact on high gradient operation. However when the structure was heated to ~ 160 °C and vented to filtered air, the breakdown rate increased substantially and never fully recovered after a week of rf processing. Presumably, this slow recovery was the result of an oxide layer that formed on the inner surfaces (such layers have been observed in some structures, and are likely the result of small vacuum leaks during brazing or baking).

The accelerator structure used in the water temperature test was longer (75 cm) than the standard NLC high gradient designs (60 cm) that were developed, and performed as well as the best of them (about 25 had been tested). It achieved a breakdown rate of 0.2 per hour during 75 MV/m, 60 Hz operation with 400 ns NLC-like pulses. Its performance would allow for a higher gradient operation than the 65 MV/m unloaded value that had been adopted for the NLC.

4.3. L-band rf

The ILC superconducting linacs require low cost, high efficiency and high reliability rf sources that generate 10 MW, 1.6 ms, 5 Hz pulses of L-band (1.3 GHz) rf power and distribute it to 24 accelerator cavities. Six ILC rf system related programs based at SLAC are described below. SLAC is the center for the ILC Americas rf system development, which includes all elements in the main linacs between the ‘wall plug’ and the cavity couplers, and the normal-conducting injector accelerators.

4.3.a. Modulator

The ILC baseline modulator is a pulse transformer type with an LC ‘bouncer’ circuit for droop compensation. Although several of the baseline pulse transformer modulators have been built and operated without major reliability problems, they have very large and heavy oil-filled transformers, and the switching is done at the low voltage (10 kV), high current (1.6 kA) end, which increases the losses. The goal of the SLAC modulator program is to evaluate alternative designs that could reduce the modulator size, weight and cost while increasing reliability and energy efficiency.

The ILC alternate modulator choice is a Marx Generator design, and a prototype is being developed at SLAC. For this approach, a series of capacitors are slowly charged in parallel, and discharged in series to form the pulse. No transformer is used and all switching is done at the lower load current (130 A). The modulator consists of a series of 12 kV main cells (large circuits boards mounted on a common backplane) and 900 V vernier cells for regulation and droop compensation. These circuits are summed to produce the required 120 kV, 1.6 ms flat pulses at 5 Hz. Its modular design lends itself to high reliability (extra cells are included to automatically replace ones that fail), and to mass production assembly techniques, which should provide significant cost savings (~ 40%) over the baseline design. The fabrication of a full-scale prototype is nearly complete and initial testing is expected in the next month. One of the cells has been operated at full specification and shown to survive a shorted load.

Another design being evaluated at SLAC is the SNS High Voltage Converter Modulator, which employs a high efficiency, 20 kHz switching circuit in a compact layout. A production unit on loan from SNS has been installed and brought into operation at the SLAC L-band Test Stand (see Section 3.f.). Its main drawback is that droop compensation has yet to be successfully implemented. The unit at SLAC may eventually be modified to produce flat pulses for 10 MW klystron testing. Yet another modulator being considered is a direct switch unit being developed by Diversified Technologies through SBIR funds. It uses a multiplier circuit to produce the full voltage, which is then applied by a direct solid-state switching element to the klystron. As in the Marx approach, the pulse transformer is avoided, and as in the baseline design, droop is compensated with a bouncer circuit. The first unit is due to be delivered to SLAC at the end of 2006 for evaluation.

4.3.b. Klystrons

The existing ILC high power rf source prototypes consist of three vendor-produced 10 MW Multiple Beam Klystrons (MBKs) that were built in a collaboration with DESY. These designs achieve high efficiency (~ 65%) by using six or seven beams to reduce the space charge forces that limit rf bunching (single beam tubes typically have 40% - 45% efficiencies). However, these prototypes have not yet proven robust or have not been tested long enough to fully qualify them. The SLAC Klystron Group is instead investigating the merits of a new class of sources known as Sheet Beam Klystrons (SBKs). In these tubes, a flat beam is used to reduce the space charge forces, which should produce an efficiency similar to that of the MBKs.

In FY2006, SLAC funded the design effort for the SBK, and the ILC group has proposed for FY2007 that two prototype SBKs be built at SLAC in the next two years. This effort has benefited from the Klystron Group’s recent design and fabrication efforts that led to successful beam transport in a 91 GHz SBK (no commercial SBKs exist at any frequency). The ILC prototypes, which will be ‘plug compatible’ with the MBKs, will have a 40:1 beam aspect ratio and will utilize permanent magnets for focusing (reducing the ILC power consumption by about 4 MW).

Much work has been done over the past year in perfecting 3-D klystron simulations using recently developed software modeling packages for the gun, beam transport and rf power formation and extraction. The basic SBK rf design is complete and the first prototype could be fabricated by the fall of 2007. Future plans also call for acquiring and long-term testing second generation, 10 MW MBKs.

4.3.c. Rf Distribution

To distribute the rf power from a klystron to the cavities in the ILC linacs, the baseline design is to have a series of tap-offs along a waveguide that runs parallel to the beam line. There would be a circulator in each cavity feed line followed by a three-stub tuner to allow control of the cavity phase and Qext. Currently the DESY rf distribution systems use off-the-shelf components that are not necessarily optimized for this application. Also, delivering the same power to each cavity is inefficient with the ~ 5 % rms spread in cavity operating gradients that is expected (i.e., the worst cavity limits the gradients of the others).

At SLAC, four changes to the rf distribution design are being considered. The circulators would be eliminated as they are a big cost item, and the cavities would instead be powered in pairs using 3dB hybrids. This would still isolate the cavities, but would allow some power (< 1%) to return to the klystron in the event of an rf fault in a single cavity or coupler, which should be benign. A second change would be to use a variable tap-off system to feed the cavity pairs. One proposal is to have rotatable, polarized TE11 circular waveguide sections between the cavities whose orientation would be adjusted (one time only) after the relative cavity performance was measured. Another cost cutting measure is to replace the 3-stub tuner with a simpler phase shifter that would be adjusted once the system is set up, and would not require further changes. Finally, with the large number of waveguide flanges, a means of welding the waveguides together is being sought to reduce cost and improve reliability. At present, an rf design for a variable tap-off system has been completed and some initial waveguide welding tests have been done. The plan next year is to assemble an eight cavity feed system for the first FNAL cryomodule. It would incorporate these proposed changes if they prove practical to implement and robust in high power tests at SLAC (circulators would be supplied for the initial cryomodule operation to ensure full cavity isolation).

4.3.d. Coupler

The power coupler designs for the ILC superconducting cavities are complex devices due to the required cleanliness, high power rf operation, temperature gradients (300 K to 2 K), vacuum isolation (with two rf windows) and tunability requirements. The current ILC baseline design (TTF3) works reasonably well, but the couplers can take up to a few days to rf process.

To understand what limits the processing, Brian Rusnak from LLNL, in collaboration with SLAC, has been examining the coupler design and its performance. From this study, a series of tests has been planned to power various coupler parts including sections with and without bellows, and sections with and without windows. In FY06, significant progress was made in developing components for the coupler test stand. An overall design concept was configured and an L-band waveguide-to-coaxial transition was designed that would accommodate the SLAC L-band window and the installation of components needed for the tests. The test stand imposed significant constraints on the rf components and how they interconnect. Since the goal of the experiment is to measure gas loads during rf conditioning from individual coupler components, it is important that all rf electrical connections be robust and repeatable to avoid anomalous arcing and heating. A further complication comes from the need to reconfigure the experiment multiple times, and requires that both the inner and outer conductor connections to be easily separable, robust, and repeatable. Finally, the design of the inner conductor connections must ensure that adequate thermal conductivity is maintained.

Currently all of the coupler test stand parts are being fabricated in the SLAC shops. Commissioning the test stand using a straight, stainless-steel coaxial line should take place early in FY2007 using the L-band source that was constructed in the End Station B (see Section 3.f.). Afterwards, additional components will be fabricated at SLAC and purchased from CPI, and processed in the same way as DESY TTF-3 coupler components. They will be used in a series of tests to identify those features (e.g., bellows or widows) contributing to the long coupler conditioning times. The results will also be compared with multipactoring simulations by the SLAC ACD group to see how well this phenomenon can be predicted (see Section 4.d.).

4.3.e. L-Band Normal Conducting Accelerator Structures

After the ILC linac technology recommendation was made, the NLC structure group turned its attention from X-band structures to the normal-conducting cavities that are required for the ILC position source. They have developed an improved version from the DESY approach for the positron accelerator that will be located just after the target. A five cell prototype was designed in FY2005 and fabrication of the cells began last November. Since then, a full set of drawings (over 100) was generated for the five-cell cavity, surrounding solenoid magnet, high power rf vacuum windows, supports and cooling system. The solenoid was acquired from Boeing this summer as a gift to Stanford. The magnet was made by Thales for L-band klystrons, and could be used with our klystrons if needed. The fabrication of the cavity has been very slow due to the low priority of ILC work in the Klystron Shop relative to work on klystrons for PEP II and an rf gun for LCLS. So far, the inner half cells have been machined, brazed in pairs and re-machined: they still require tuning before they are assembled with the end cells, which are still being machined.

In the next month, the rf vacuum windows should be completed and at least two of them high power tested (four are being built: one for the structure, one spare and two for the coupler test stand). The cooling system should be also assembled and tested at the required 100 gpm flow rate with 45 °C temperature-regulated water (a preliminary test was done at 50 gpm earlier in the year). The 5 MW rf power source (all components from the LLRF system to the connecting waveguide) should also be in place and ready for operation (see Section 3.f.). Unfortunately, the structure itself will probably not be available for test until at least December. After it is installed, it will be processed to 15 MV/m with 1 ms pulses at 5 Hz, and the absolute gradient and its uniformity during the pulse measured by accelerating a single bunch from the NLCTA injector at different times relative to the rf pulse. The cavity will also be operated in a 0.5 T solenoidal magnetic field, as required in the ILC, to see if its performance is affected

4.3.f. L-band Test Station

To gain experience with L-band sources and rf components at SLAC, construction of an L-band test stand was started in FY2005 at the Next Linear Collider Test Accelerator (NLCTA). For this facility, a 140 kV converter-style modulator was borrowed from SNS, and an SDI-legacy, 10 MW, 160 kV, short-pulse klystron was purchased from Titan. Also, a 500 W drive amplifier, WR650 waveguide, loads, directional couplers and high-power circulators were acquired, and an EPICS-based low-level rf system configured.

The modulator was first tested using a resistor load, and then used to power the klystron at 120 kV. In March, this source produced 3.3 MW, 1 ms rf pulses at 5 Hz, which is the peak power expected at this voltage. The power was used to test a high power circulator and waveguides that were pressurized (3 bar) with nitrogen (instead of SF6) to suppress rf breakdown. Arcing at the waveguide flanges was observed and has since been eliminated by machining the flange mating surfaces flatter (to < 1 mil) to reduce any gaps.

The step-up transformers and resonant circuit capacitors in the modulator were then modified to allow higher current (90 A) operation with a newly acquired 5 MW, 128 kV Thales 2104C klystron (this tube has been the ‘workhorse’ for testing at DESY and FNAL). This modification was contracted to the group at LANL that designed the modulator, and it took longer to implement and was more difficult to make work than had been anticipated (for a given configuration, modulator only works reliably within a narrow range of load impedances). Nonetheless, the upgraded modulator with the new klystron has recently produced 4.9 MW, 1 ms pulses at 5 Hz, limited only by modulator charging supply voltage (a parallel HV water load is used to fine tune the modulator load impedance). One shortcoming of the SNS modulator is that the HV droop compensation system was never made to work reliably and so is disabled. In our case, the rf power droops by 10% during a 1 ms pulse. However, when operating below saturation, the rf drive system can be used to compensate for this decrease, as is done at SNS.

As configured, the L-band Test Stand will provide power to two experimental test areas. One will be used to rf process coupler sections (see Section 4.3.d.) and other rf components, and the other will be located in the NLCTA beam enclosure to test prototype positron accelerator cavities (see Section 3.e.). During the next month, the waveguide transport system to these test areas should be completed and the full control system for rf processing should be commissioned. In FY2007, if the new modulators that are being developed do not perform well, the SNS modulator may again be modified to allow operation of ILC prototype 10 MW klystrons (at 120 kV, 130 A).

4.4. ILC Accelerator Design and R&D

SLAC has more than 20 years of experience with the design of a linear collider and has quickly moved to play a leading role in the design of essentially all components of the machine except the cryomodules and cryogenics. The ILC group is actively developing designs for the electron and positron sources, the damping rings, the bunch compressors, the beam delivery and machine-detector interface. In the main linacs, in addition to work on the L-band rf power sources described elsewhere, the effort includes optics and simulations and superconducting quadrupole measurements. The availability simulation developed for the US Technology Options study has been expanded and used as a tool to study various configuration options. SLAC is also involved in developing diagnostics, controls and high-availability hardware. The conventional facilities group is actively collaborating with FNAL to develop site criteria and US candidate sites.

4.4.a. Electron Source

SLAC now has more than 25 years developing and operating polarized electron sources and 15 years experience with the polarized electron source developed for the SLC. The present polarized source program includes R&D on the photo-injector source laser system and DC polarized electron gun, photocathode development and design of the injector beam lines up to 5 GeV, which is the beam energy required for injection into the ILC damping ring. The baseline design for the ILC adopted at Snowmass 2005 was based on the SLC source. Such an electron source will fulfill the ILC requirements in terms of bunch charge, but a laser system with the required wavelength of 780 nm +/- 20 nm that can generate the required pulse train is challenging and a feasibility demonstration is needed.

During FY 06, a facility for the laser development program was established. This facility will to combine the laser system and electron gun to facilitate a ‘proof of principle’ of the source. A conceptual design of the laser system is complete that consists of a mode-locked oscillator, electro-optical bunch train generation and amplification. The laser system will be based on Ti:Sapphire technology. Amplification of the pulse train will be achieved by using Diode Pumped Solid State (DPSS) pump lasers.

SLAC continues to have an active program on polarized photocathode research. This program resulted in cathodes capable of routinely delivering polarization well over 90% for the E158 experiment. The present program at the Cathode Test Laboratory is focused on reoptimizing the cathode parameters for the ILC bunch train format and on further improvements in available quantum efficiency and polarization. Work in FY06 investigated de-polarization processes, such as internal charge scattering, that prevent P>90% in GaAs-type cathodes. An SBIR collaboration with Saxet, Inc. aimed at forward-biasing the emitting layer to reduce the electron drift time. GaAs/InGaP strained-superlattice structures have been investigated to explore superlattice materials with a lower spin relaxation rate. An SBIR collaboration with SVT Associates was started to develop robust photocathodes based on GaN for polarized gun applications.

Beam line simulations have been completed starting from the electron gun through the trans-relativistic region of the bunching system up to the damping ring injection point. The simulations established a physical beam line layout and the required magnet system. These simulations provide the basis for developing a model for cost analysis of the polarized electron injector in interaction with other area, technical and global systems groups. First results were discussed at the GDE meeting at the Vancouver Linear Collider Workshop in July 2006.

4.4.b. Positron Source

SLAC has had a long-standing program of R&D on the design of a conventional positron source and, in FY2005, this was expanded to include design of an undulator-based source. The SLAC positron source program in FY06 included accelerator design as well as R&D activities. The ILC positron source includes the undulator based production source, a conventional 10% intensity “keep alive” backup source, and the associated 5 GeV booster linac and requisite transport lines.

SLAC has taken the leadership role in coordinating the world wide activities for the BCD and RDR design efforts in FY06. In FY07, this will evolve into the design and R&D in support of the Technical Design Report (TDR). SLAC has been co-leader of the ILC GDE RDR effort and is the US ILC wbs level 2 manager for positron work. To accomplish these tasks (BCD, RDR, and TDR), SLAC is defining the goals and working closely with US and international collaborators, notably from ANL, LBNL, LLNL, UCB, and Cornell. as well as from KEK, DESY-Hamburg, DESY-Zeuthen, Liverpool U., Durham U., CCLRC Daresbury and CCLRC RAL.

The bulk of the design effort was spent in refining the Baseline Configuration Document (BCD) by the end of calendar 2005 and then was spent developing the Reference Design Report (RDR) configuration, inventory, and cost model. Significant ongoing effort is directed towards cost and design optimization for the RDR. The goal of present ILC positron RDR activities are directed towards writing the text and cost estimate by the end of calendar 2007.

To accomplish the RDR tasks, a full design model for the ILC positron source has been developed with all major components identified, specified, and costed. This work is based on positron production, capture, transport, and acceleration modeling developed at SLAC. The costing effort was accomplished by coordinating, collecting, and collating the efforts of the various ILC GDE Technical and Global groups. The initial results of the costing efforts were presented and discussed at the GDE meeting in Vancouver in July 2006. Coordination of the TDR work has begun and a first international meeting for this effort has been organized by SLAC to be held at RAL Oxford during the last week of FY06.

The R&D activities included ongoing data analysis and post experiment component calibration for the E166 experiment. Initial studies have begun on the determining the feasibility of utilizing a strong (~7 T) dc solenoid in conjunction with a spinning target for efficient positron collection. An R&D program for FY07-09 has been developed in support of the TDR requirements. This program will be overseen by SLAC and carried out in collaboration with both US and international partners.

4.4.c. Damping Rings

Large acceptance is an important requirement for the position damping ring. Significant progress has been made in improving and understanding the dynamic aperture of the damping rings. First, by carefully studying the nonlinearity in wigglers, we have found that well designed wigglers, such as the superconducting wigglers used in CESR, were not a limiting factor for the machine acceptance. Second, we concluded that rings with a large degree of symmetry have better dynamic aperture. As a result, 6-km rings with a twelve-fold symmetry were chosen to replace the 17-km TESLA dog-bone damping rings. Finally, a baseline lattice with adequate acceptance was established. Although this work was carried out by an international collaboration including ANL, LBNL, KEKB and Cornell, SLAC has provided a leading and vital role.

From the experience in the existing B-Factories: PEP-II and KEKB, collective instabilities due to electron cloud are likely to become a severe performance limitation in the positron damping ring. Based on the simulation, two positron rings are required to separate adjacent bunches enough to avoid the head-tail instability. SLAC has continued a large R&D effort to find a way to mitigate effects of electron cloud. A grooved vacuum chamber with diagnostics has been designed and manufactured. The chamber is scheduled to be installed in PEP-II before the end of this year. Measurements with position beam are expected in the next year. The success of this R&D is crucial since the decision was recently taken to eliminate one of the positron rings as a cost reduction measure.

SLAC continues to play an important role in the design of the ILC damping rings and development of the related technical subsystems. We continue to collaborate with our colleagues worldwide to complete the design. Urgent tasks include developing a realistic impedance model, evaluating classical instabilities, and developing a fast injection and extraction kicker.

The SLAC-LLNL Kicker development continued with investigation of fast switches to improve rise and fall times of the kicker. In addition the prototype kicker tested at ATF was modified with additional driver cards to increase output voltage and provide a short flat top. This unit can now achieve over +/-9 kV bipolar pulses and is being returned to ATF for further tests. Meanwhile after trying tests of a new MOSFET with integrated driver that offered no improvement, a new circuit was developed with a push-pull circuit to achieve less than 2 ns rise and fall times, for a total base pulse width of 4.1 ns. This is acceptable for the 6 km ring if after-pulse ripple can be sufficiently clean. Some newer devices with inherently faster speed are also being tested.

SLAC is also collaborating on testing a new device, a Drift Snap Recovery Diode, DSRD, that showed almost 1 ns rise and fall for a multi kV pulse, with some pre-and after-baseline effects. This is under an SBIR program. A workshop has been organized by the Damping Ring group to discuss all these developments. FY07 plans include construction of a new prototype that meets all specifications including full power operation at +/-10kV, 3 MHz CW.

4.4.d. Ring to Main Linac

The SLAC ILC group has taken the lead in the design and cost estimation of the Ring to Main Linac (RTML) transfer line. In collaboration with physicists from DESY and Cornell University, a complete optics design for the RTML, including all necessary pulsed extraction systems, instrumentation, and other beamline elements was completed. The RTML includes the SLAC/LBNL/LEPP design for a two-stage bunch compressor which was developed in 2005, but with a number of improvements to reduce its total length and cost. A cost estimate for the “as designed” RTML was developed by the worldwide ILC GDE in the spring and early summer of 2006. Since that time the SLAC group has developed and proposed a number of design changes which could potentially reduce the system cost, and has participated in developing a “Central Damping Ring” design for the ILC which would require significant changes in the RTML.

Additionally, a collaboration between SLAC, FNAL, and Cornell University has been exploring the beam dynamics issues of the RTML. These studies have so far concentrated on the static tuning of the beamline (i.e., using the beam instrumentation to eliminate emittance growth induced by static misalignments and errors of the beamline components), with additional studies on the longitudinal stability requirements of the bunch compressors. Several members of this collaboration attended the Low Emittance Transport (LET) workshop at CERN in February of 2006. In the last few weeks, studies have begun to explore whether the RTML is subject to instabilities which have historically been regarded as relevant only to storage rings (for example, the Fast Beam-Ion Instability).

Future work on the RTML will focus on further improvements and refinements in the design, with a goal of completing a fully optimized design by the end of FY07; completion of the static emittance preservation and instability studies; and work on dynamic and multi-system studies of beam dynamics, in collaboration with the worldwide LET team.

4.4.e. Main linacs

A number of key linac design decisions were made in FY2006, most notably, the overall linac configuration has been chosen: 1 quad per rf station, which has 3 cryomodules, a vertically curved linac to allow the entire linac to lie roughly on a gravitational equipotential, with 1.2 km insertions for the positron undulator on the electron side and for the timing adjustment system on the positron side. High priority activities for FY2007 are to: wrap up the last few decisions required for the production linac lattices (mainly related to dispersion matching and other details); produce final production versions of the electron and positron linac lattices; and transition the simulation work to the production lattices.

A workshop on Low Emittance Transport (LET) was held early in FY2006. At that time, the aforementioned vertically curved lattice was adopted for main linac studies, and agreement was reached on a set of simulation tests which would be used to "certify" the basic beam dynamics properties of a code before it was accepted for use in linac studies. All of the codes currently in use have been certified in this manner. Since the LET workshop, studies of the main linac have demonstrated that there is an incremental penalty in emittance dilution for the use of a vertically-curved linac as compared to a laser-straight version. This penalty is sufficiently small that the vertically-curved version has been accepted as the baseline configuration. For the first time, a simulation result produced by one group was reproduced, in full detail, by a separate group with a completely independent simulation code base.

In FY2007 work will continue in all these areas, both area-by-area and in an integrated approach. The goals of the effort will be: to demonstrate with 90% confidence that the emittance budget of the ILC can be achieved; to demonstrate multiple steering and alignment algorithms which can be used in each area; and to have at least 1 independent verification of each simulation result before it is accepted as a valid demonstration for these purposes.

In addition to the LET studies, physicists from the Advanced Computing Department (ACD) and Beam Physics Group at SLAC made a good start in FY2006 at understanding a number of issues related to wakefields in the ILC linac cavities, and multipactoring in the high power cavity couplers. They used both analytical models and computer simulations to study the characteristics of the cavity dipole modes (e.g. their external Q values, polarization, frequency spread and mode splitting), and the severity of multipacting in the TTF3 coupler bellows. The cavity simulations show that elliptical dipole modes will be generated with purely symmetrical cavity cells, although they are unlikely to be present in the ILC linacs due to the azimuthal asymmetries introduced during the cavity manufacturing process.

The main goals for this group in the FY2007 are to (1) develop a model of the cavity shape distortions that will explain the variations observed in the lowest-band dipole mode properties, (2) use this model to verify that the spectrum of (R/Q)*Qext for lowest band modes will not produce significant beam breakup in the ILC Linacs, (3) extend this analysis to trapped modes over multiple cavities for frequencies up to ~8 GHz, which will require massively parallel computer processing and (4) complete the multipacting evaluation of the TTF-3 coupler and suggest design changes to reduce this phenomenon.

The main focus of linac design R&D in FY2006 was on proving beam-based quad alignment techniques that are required to preserve the small emittances in the ILC linacs. The simplest technique proposed requires that the alignment of the magnetic center of each quad be first measured relative to the electrical center of the nearby BPM. This involves changing the quad strength and recording the resulting beam kick. To achieve the desired accuracy, the quad magnetic center cannot move by more than a few microns when the field strength is changed by 20%. The large aperture of ILC Linac quads (78 mm) may make achieving this stability difficult, especially if high gradient magnets with coil-defined fields are used. The beam-based alignment procedures also require large aperture beam position monitors (BPMs) with micron-level resolution.

The goal at SLAC is to develop a SC quad and BPM that meet these requirements. To this end, a TELSA SC linac quad prototype was obtained (on loan) from DESY this year along with gas-filled-type leads to power it (100 A produces 60 T/m in the 0.66 m long magnet). The quad was built by the CIEMAT group in Spain and tested initially in a vertical Dewar at DESY. At SLAC, the design of a warm-bore cryostat for this quad was started in FY2005 and finished this spring (keeping the magnet stable vibrationally at the submicron level while allowing contraction of the support system during cool-down is not trivial). The cryostat is now under construction and is about 80% complete (the quad was recently inserted in the He vessel). The power supply and quench protection circuit for the magnet was assembled and the gas-filled lead assembly tested in a dewar at full current. The magnet will be tested at the SLAC Magnetic Measurement Lab using liquid He and N2 supplied by 2000 liter portable dewars. The parts for the cryogenic supply system have been purchased and are being assembled. Also, a rotating coil system was built that will allow the position of the quad magnetic center to be monitored at the sub-micron level as the magnetic field is varied (the design of this system is based on that developed for the normal-conducting NLC quads). Finally, accelerometers were purchased that will be used to monitor the vibration of the quad relative to base on which the cryostat will be supported (the measurements will be done in collaboration with FNAL).

In a parallel program, a slotted-waveguide-style, S-band (2.9 GHz), cavity BPM was designed, and three prototypes constructed and tested at End Station A at SLAC. These BPMs have a 36 mm aperture, which is about half of the nominal ILC size. This choice makes testing this design concept simpler, and it would be advantageous to adopt this aperture size for the ILC. The BPM geometry naturally suppresses monopole mode signals, and it was carefully designed so the neighboring modes are well separated in frequency. A low cavity Qext was chosen (~ 500) to allow clean bunch-to-bunch signal separation in the ILC (the signal drops to 0.2% of its initial level after 337 ns, the nominal ILC bunch separation). The prototype BPMs preformed well in beam tests with 29 GeV, 300 micron-long single bunches of 1.5e10 electrons. Resolutions of 400800 nm were achieved when down-mixing the signals to 73 MHz and digitizing them at 100 MHz. These resolutions are better than that required in the ILC linacs.

4.4.f. Beam Delivery System

SLAC is playing a leading role in the international collaboration on the design of the Beam Delivery System (BDS), including development of required hardware, instrumentation and test facilities. SLAC played a key role in the technical evaluation of the baseline configuration and in the cost estimation of the beam delivery. As a result, it was suggested that the BDS would have improved performance and 15% lower cost if the baseline configuration were changed to 14mrad crossing angle in both IRs. This configuration was analyzed from both the physics and technical perspective and was adopted as a new baseline. SLAC continues to play a key role in all accelerator physics aspects of the BDS design.

SLAC is further enhancing its role in coordination of the worldwide BDS development activities, providing feedback and guidance for technical specifications and design as well as in developing a coordinated plan for the R&D and design work distribution between global partners. The global plans for the next three years of BDS R&D leading to an Engineering/Technical Design Report will attempt to utilize the expertise in the Americas as well as in worldwide collaborating labs and universities.

The experimental studies to support a reliable BDS design are being conducted at End Station A at SLAC (described below) and will later be conducted at ATF-2 at KEK. The ATF-2 is being constructed by an international collaboration. It will use the uniquely small emittance ATF beam to achieve a beam size of about 35 nm, develop methods of tuning and maintaining a small beam size for an extended duration, and eventually stabilize the beam with nanometer precision. In FY2006, SLAC built a prototype High Availability power supply which was adopted for the ATF-2. SLAC also contributed to the development of BPM electronics and the magnet system for the ATF-2 proposal. In FY07 and beyond, SLAC will continue contributing in-kind hardware for construction and will be involved in the pre-commissioning evaluation of ATF-2 hardware.

4.4.g End Station A Test Facility for Prototypes of Beam Diagnostics and IR Design

The SLAC Linac can deliver to End Station A (ESA) a high-energy test beam with similar beam parameters as for the International Linear Collider (ILC) for bunch charge, bunch length and bunch energy spread. ESA beam tests run parasitically with PEP-II with single damped bunches at 10Hz, beam energy of 28.5 GeV and bunch charge of (1.5-2.0)·1010 electrons. Four experiments were approved and took data in FY06. A 5-day commissioning run was performed in January 2006, followed by a 2-week run in April and a 2nd 2-week run in July. These tests included measurements of collimator wakefield kicks from 8 sets of collimators (T-480); measurements of the electronic and mechanical stability of bpms for a bpm energy spectrometer (T-474); commissioning of a quartz fiber detector for a synchrotron stripe energy spectrometer (T-475); characterizing the performance of prototype beam position monitors (BPMs) for the ILC Linac (part of T-474), and a study of background effects for the IP feedback BPMs (T-488). Beam tests were also performed to characterize beam-induced electro-magnetic interference (EMI) along the ESA beamline and to study an EMI failure mode in the electronics for the SLD vertex detector; and bunch length diagnostics were tested that have applicability for ILC and LCLS.

The ILC test beam program in ESA is described in SLAC-PUB-11988 (also available as EUROTeV-Report-2006-060), which was prepared for a paper and poster contribution at EPAC06. Two other papers and posters were also contributed to EPAC06 for T-480 and T-488. There are 22 institutions collaborating on the ILC test beam program in ESA. More details of the ILC test beam program in ESA in FY06 can be found in this DOE self-assessment document in the section on Test Beams. Analysis of the data taken in FY06 is ongoing. The program will continue in FY07 with the addition of a magnetic chicane, undulator magnet and new BPMs for the energy spectrometer tests (T-474 and T-475), new collimators for wakefield measurements (T480) and a new bunch length measurement experiment using Smith-Purcell radiation (T-487).

4.4.h Diagnostics and Controls

The most important ILC beam diagnostics are for precision, ultra-high-resolution measurements of position, transverse profile and longitudinal profile. Development of these devices has long been recognized as a high priority for linear collider R&D and SLAC has maintained a leading role in this effort. The most useful test facility for the development of precision position and (transverse) profile monitors is the KEK ATF which routinely produces the lowest emittance beam available worldwide. During the last year the SLAC group, supported by groups from LLNL, LBNL, Cornell University and a group of UK universities, have installed hardware and instrumentation that allows the position of the precision beam monitors to be linked to other beamline components. The 'optical anchor' hardware will be used for ILC energy spectrometry. The SLAC group at ATF also supports the effort, lead by the UK, to deploy a laser-based beam profile monitor with resolution better than 1 micron. In the last year, the system was successfully used for initial precision scans of the damped ATF beam.

For longitudinal profile measurements, the SLAC group has developed a world record precision longitudinal monitor based on a high-power S-band deflecting structure. The device was tested in FY2005 at the DESY Tesla Test Facility and showed resolution of 10 microns. In 2006, this monitor was used to provide a basic understanding of the transport of extremely short bunches and for the first time provided 'slice emittance' and longitudinal correlated energy spread measurements. Finally, in support of the superconducting rf cavity development at DESY, the SLAC group has developed a signal-processing system that allows the interpretation of the higher order mode signals generated in the cavity for beam position monitoring. The system was used in 2006 to provide critical offset information with 30 micron indicating the placement of the niobium cavities inside the cryostat. The system was adapted to provide accurate beam to RF phase measurements with a resolution of 0.1 degrees.

In 2006 controls efforts continued with the GDE Controls Collaboration to refine all Baseline Conceptual Design (BCD) models begun at Snowmass, defining system architectures for both hardware and software, and developing first order cost models for all components down to the interfaces of controls with front end instrumentation and major technical subsystems. Integrated with this effort was an evaluation of a commercial modular computing standard called ATCA which features the critical High Availability features that ILC requires to be a successful machine. This system also provided the cost model for the core control system, multiprocessing farm and Low Level RF instrumentation for the Main Linac.

4.4.i. Operations and Availability

The availability simulation developed at SLAC and reported in 2005 has continued to play an invaluable role in guiding the overall machine design. As options continue to be proposed, such as going to a 1 tunnel design from the present 2 tunnel plan or putting both damping rings in the same tunnel, the performance implications are evaluated with the simulation. Simulation results also have determined where High Availability R&D programs are needed.

With the basis of performance now understood, major progress was made in 2006 in advancing designs for controls, power supply systems, diagnostics processors, controls and Marx modulators. The latter is a lower cost more reliable alternate to the baseline design that is being developed. Evaluation of the ATCA core processor and gigabit switching fabric network system has begun in collaboration with the University of Illinois (Urbana). HA power supplies consisting of n+1 redundant DC-DC converters in current-shared operation, such that a module can fail with no interruption to the machine, were demonstrated. A bulk supply redundant system was also demonstrated, and conceptual design of the critical diagnostic controller was started. For the Marx, redundant IGBT charging and switching on the base 12kV cells became operational, and a special diagnostic controller that could float at high voltage was developed and is operational. Commercial contacts are continuing to grow including vendor seminars, presentations to subgroups of the Linear Collider Forum of America, seminars, product evaluations of ATCA, and evaluation of redundant highly reliable DC-DC converter power system components built for the computer server industry.

Within the ILC the high availability program has taken firm root among the collaborating laboratories. The proposal to interest other mega-projects in high availability modular standards is ongoing. Formal papers on the subject were given at the Nuclear Science Symposium in 2004 and a seminar in 2005, Real Time Conference in 2005 (Plenary talk)

4.4.j. Conventional Facilities Design and Installation

The SLAC Conventional Facilities (CF), partnering with the FNAL-CF engineers, identified several potential locations for the ILC alignment in northeast Illinois. They assessed each location considering not only cost of the construction and installation phase of the project, but the environmental impacts as well as eventual impact on the long term operations of the ILC. Results were analyzed, reviewed, and amended into the global site assessment matrix. As results of this effort, a Sample Site for the Americas region was identified.

The baseline configuration layout as well as a complete description for the CF portion of the ILC was developed by a collaboration of SLAC, Fermilab, Japanese and European engineers working closely with the Area System leaders. In addition to baseline choices, alternate configurations were also established that may have cost benefits. These efforts were complete in time for inclusion into the Baseline Configuration Document (BCD) in December, 2004.

Subsequent to the adoption of the BCD, a concept design and associated cost estimate for the ILC Conventional Construction was developed. This effort included many 3-D visualization drawings which facilitated a top-level assessment of the major choices, as well as a set of concept designs that could provide cost effective, safe underground and surface facilities. This initial design and cost estimate was completed in FY06 and will form the basis for the Reference Design Report expected by the end of 2006.

In addition, SLAC has devoted a major effort in initiating, organizing and setting-up a complete and comprehensive cost model plan for the ILC Installation Global System in collaboration with the Asian and European engineers. The SLAC Installation group being also partner in the Conventional Facilities Group has tried to coordinate and to integrate the installation effort with the CF work as well as with the other Regional Technical and Area Teams. A first cut installation cost estimate for ILC was completed in FY06.

4.5. NLCTA Operations

During FY2006, the focus of the ILC effort at NLCTA was on the development of L-band rf power systems. The primary effort was to develop a 5 MW rf source as described in ILC Section 4.3.f above. Planning work also began for removing a large shielding wall in End Station B to provide space for two new rf stations that will be used to do long-term testing of the Marx and DTI modulators using either a water load or 10 MW klystrons as they become available.

The ILC group also worked to maintain the NLCTA as an operating linac to be used for advanced accelerator R&D. To this end, the 8-pack modulator, which was contaminated with beryllium, was decommissioned and was replaced with a newer 2-pack modulator, which was tested initially in the Power Conversion Department Building in FY2004. The 2-pack modulator will not deliver as much power as the 8-pack but it will still accelerate the beams to roughly 300 MeV. This modulator will be recommissioned at NLCTA within the next month, and the 8-pack rf source used to test advanced SLED pulse compression techniques (SLC operating budget funds).

As discussed in Section 4.2, high gradient R&D using existing X-band accelerator structures continued in FY2006, funded by SLAC as part of the US Collaboration on High Gradient Research program. For this work, the Station 2 X-band rf source was mainly used. Also, members of the Accelerator Technology Research Group at SLAC used the Station 1 rf source to study rf breakdown in a molybdenum waveguide for the high gradient program.

In FY2005, the NLCTA was modified to provide beam for the SLAC E-163, a 'Laser Acceleration at NLCTA' experiment. See Section 6.1 for further detail

4.6. LHC Accelerator Research Program (LARP) Collimators

The LHC collimator R&D program developed out of a request from CERN to study the applicability to the LHC of the ‘consumable’ collimator technology that was developed for the NLC. As the project became better defined, it was added to the US LHC Accelerator Research Proposal. All funding for this program flows through LARP, although the program is administered out of the ILC Department, where the technological concepts originated and the people driving the effort are located.

The LHC collimation system will be installed in two phases. The first phase devices are carbon-jaw collimators that can survive the direct impact of up to 8 nominal-intensity bunches, a rare but regularly foreseen accident condition. The system will have adequate efficiency and low enough impedance for start-up luminosity of 10% nominal design or 1x1033 cm-2s-1. A system based on metal collimators with improved efficiency and lower impedance must be devised and installed before the LHC can reach the full design luminosity of 1x1034 cm-2s-1.

The ILC Department has proposed to design and prototype these so-called LHC Phase II collimators as an extrapolation of the design that was developed and prototyped for the NLC. The basic concept is one that replaces classic rectangular jaws with cylindrical jaws that can rotate to present a fresh surface to the beam if the surface is damaged in an accidental beam abort. Relative to the NLC design, the LHC jaws must be longer, of a smaller diameter and each provided with ~12 kW of water cooling.

In FY2005, tracking studies, energy deposition studies, and finite element analyses were used to determine the optimal design of the collimators. This information, together with relevant 3-D CAD design drawings, was assembled into a conceptual design report for a first collimator prototype.

In FY2006 the conceptual design was independently reviewed. It was recommended that before proceeding with construction we increase our engineering manpower and further develop the design of the mechanisms to a) support the collimator jaws, b) prevent them from intruding into the beam if thermally distorted, and c) rotate the jaws after damaging asynchronous beam aborts. In response, two FTEs were added to the engineering team and the design developed that elegantly addressed all the concerns of the reviewers.

In late FY2006 two rounds of short test jaws were constructed to verify machining, brazing and assembly procedures and drawings made for the first full size collimator jaw. Additionally a clean room was prepared and equipped with resistive heaters, thermocouples, capacitive monitors and a data acquisition system. In FY2007 it is planned to build and test the thermo-mechanical properties of this full length jaw and to build a full two-jaw vacuum compatible mechanical prototype with all the mechanisms required for jaw support and adjustment.


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Last update: 11/03/2008